Failure Analysis & Solutions
Market: Premium Consumer Products / Commercial & Industrial Hand Tools
Objective:
Evaluate failure modes of a modular tool handle during handle assembly, recommending the most cost effective process and design alternatives for eliminating the resulting handle cracking defects.
Deliverables:
- Manufacturing process review.
- Process experimentation and defect analysis.
- Product stress analysis & design review.
- Material review.
- Equipment and fixture design.
Results
- Eliminated 23% production scrap rate.
- Established robust process and test parameters going forward.
- Improved manufacturing assembly equipment and fixture design.
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